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High Quality Chain Wheel Sprocket Carbon Steel and Stainless Steel Roller Chain Sprocket
We are main suppliers of all kind of Special chain wheel, standard and special chain wheel sprocket, industry sprocket, industrial chains sprocket, chain sprockets, wheel, sprockets wheel, sprocket, motorcycle wheel, special sprockets, agricultural sprocket, auto sprocket, car sprocket, agricultural sprocket, truck sprockets, stainless steel sprocket, crank wheel, double sprockets and so on. OEM customer welcomed!
Our sprocket is produced by CNC machine and quality well controlled
Each kind of standard sprocket products
1. Rang of product
03/04/05B/06B/08B/10B/12B/16B/20B/24B/28B/32B
25/35/40/41/50/60/80/100/120/140/160/180/200/240
2. Max. Processing diameter: ø =1450mm
The series of finished-bore sprockets
1. Rang of products
06B/08B/10B/12B/16B/20B/
35/40/41//50/60/80/100/120/140/160
2. Max. Processing diameter: ø =1450mm
Taper bore sprocket of BTL series
1. Rang of product
06B/08B/10B/12B/16B/20B
35/40/41//50/60/80/100/120/140/160
2. Max. Processing diameter: ø =1450mm.
Max. Coordinated taper bush: 8065
Taper bore sprocket of QTL serie
1. Rang of products
35/40/41//50/60/80/100/120/140/160/200
2. Max. Processing diameter: ø =1450mm.
Max. Coordinated QD cover: N
STL taper bore sprockets
1. Rang of products
35/40/41//50/60/80/100/120/140/160/200
2. Max. Processing diameter: ø =1450mm.
Max. Coordinated Browning cover: U2
Molten sprocket wheel
1. Rang of products
06B/08B/10B/12B/16B/20B/24B(technological-bore & BTL taper bore)
We feel honoured to offer made to order product.
2. Max. Processing diameter: ø =1450mm. Max. Coordinated taper
Bush: 5050
3. Max. Weight of the casting 2000kg.
Coarse pitch conveyor sprocket
1. Rang of product
P50/P75/P100/P50.8
BTL taper bore sprocket of standard series
1. Rang of product
06B/08B/10B/12B/16B/20B
35/40/50/60/80/100/120/140/160
Flat-top conveyor sprockets
1. Rang of product
P 1/2″
Idle gear
1. Rang of products
06B/08B/10B/12B/16B
35/40/41/50/60/80
Worm wheels &Worms
1. Rang of product( Module M1M3, Pressure angle20°
2. Rang of product( diametral pitch 4DP16PD,
Pressure angle14.5°
Cylindrical spur gear
1. Rang of product( Module M1M6, Pressure angle20° Pierce
2. Rang of product( diametral pitch 4DP16PD, Pressure angle20° /14.5° . CZPT taper bore
Straight bevel gear
1. Rang of product( Module M1.5M5, Pressure angle20° Pierce
2. Rang of product( diametral pitch 4DP16PD, Pressure angle20° /14.5° CZPT taper bore
| 재료 | C45, A3, 40Cr, 20CrMnTi, 42CrMo, copper, stainless steel and so on as per your request |
| process | Machined,Forged or casting |
| Heat treatment | High frequency quenching, heat treatment, hardened teeth |
| Surface treatment | Blacking, galvanization, chroming, electrophoresis, color painting, or customer requirement |
| Performance | High precision, high wear resistance, low noise, smooth and steady, high strength |
| Model number | Standard or nonstandard (single duplex and triple) 25B, 35B, 40B, 41B,50B, 60B, 80B, 100B, 120B, 140B, 160B,180B,200B,240B |
| Payment,minimum order and delivery | T/T ,LC, Delivery time is Negotiation |
| 포장 | Inner plastic bag and outer carton box or customer requirement. |
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| Standard Or Nonstandard: | 기준 |
|---|---|
| Application: | Machinery, Industry |
| Hardness: | Hardened |
| Manufacturing Method: | Cut Gear |
| Toothed Portion Shape: | Spur Gear |
| 재료: | Alloy Steel |
| 샘플: |
US$ 60/Piece
1개 (최소 주문 수량) | |
|---|
| 맞춤 설정: |
사용 가능
| 맞춤형 요청 |
|---|
Factors Affecting the Efficiency of a wheel sprocket Setup
Several factors can influence the efficiency of a wheel sprocket system in power transmission and motion control applications. These factors should be carefully considered and optimized to ensure the system’s overall effectiveness and performance:
- 1. Friction: Friction between the wheel, sprocket, and the chain or belt can lead to energy losses. Using high-quality materials and lubrication can help reduce friction and improve efficiency.
- 2. Alignment: Proper alignment between the wheel and the sprocket is critical. Misalignment can cause increased wear, noise, and reduced efficiency. Regular maintenance and alignment checks are essential.
- 3. Tension: The correct tension in the chain or belt is crucial for efficient power transmission. Too loose or too tight tension can lead to performance issues and premature wear.
- 4. Material and Design: The choice of materials for the wheel sprocket, as well as their design, can impact efficiency. High-quality materials and well-engineered components reduce wear and improve overall system performance.
- 5. Load Distribution: Uneven load distribution across the wheel sprocket can lead to localized wear and decreased efficiency. Ensuring proper load distribution helps maintain uniform wear and power transmission.
- 6. Environmental Factors: Harsh environmental conditions, such as dust, moisture, and extreme temperatures, can affect the efficiency of the system. Choosing suitable materials and implementing protective measures can mitigate these effects.
- 7. Maintenance: Regular maintenance, including lubrication, inspection, and timely replacement of worn components, is vital for the long-term efficiency of the system.
- 8. Speed and Torque: The operating speed and torque requirements of the application should be considered when selecting the appropriate wheel sprocket size and specifications.
- 9. Chain or Belt Type: Different types of chains or belts, such as roller chains, silent chains, or toothed belts, have varying efficiencies. Choosing the right type for the specific application is crucial.
- 10. System Integration: The wheel sprocket system should be integrated correctly with other components in the machinery to ensure smooth operation and minimal energy losses.
By carefully considering and optimizing these factors, it is possible to improve the efficiency of the wheel sprocket system, leading to reduced energy consumption, less wear and tear, and overall better performance.
Load-Carrying Capacities of wheel sprocket Combinations
The load-carrying capacity of a wheel sprocket assembly depends on various factors, including the material, size, and design of both the wheel sprocket. Here are some common types of wheel sprocket combinations and their load-carrying capacities:
- Steel Wheel with Steel Sprocket: This combination offers high load-carrying capacity and is commonly used in heavy-duty applications. Steel wheels can handle substantial loads, and when paired with steel sprockets, the assembly can withstand even higher forces.
- Nylon Wheel with Steel Sprocket: Nylon wheels are known for their lightweight and durable nature. When combined with steel sprockets, they provide a good load-carrying capacity while reducing the overall weight of the assembly.
- Polyurethane Wheel with Steel Sprocket: Polyurethane wheels offer excellent wear resistance and are suitable for medium to heavy loads. When paired with steel sprockets, this combination can handle moderate to high load capacities.
- Rubber Wheel with Cast Iron Sprocket: Rubber wheels are known for their shock-absorbing properties and are often used in applications requiring vibration dampening. When used with cast iron sprockets, this combination can handle medium loads.
- Plastic Wheel with Plastic Sprocket: This combination is suitable for light-duty applications where lower loads are expected. Plastic wheels and sprockets are often used in applications that require low friction and quiet operation.
- Custom wheel sprocket Combinations: In some cases, custom wheel sprocket combinations are designed to meet specific load-carrying requirements. These combinations can be tailored to suit the application’s unique demands.
It’s important to note that load-carrying capacities also depend on other factors, such as the type of bearing used in the wheel, the shaft material, and the overall design of the mechanical system. Engineers should carefully consider the intended application, operating conditions, and safety factors when selecting the appropriate wheel sprocket combination to ensure optimal performance and longevity of the system.
바퀴에 사용되는 스프로킷의 종류
기계 시스템에서 스프로킷은 체인이나 벨트와 맞물려 회전 운동과 동력을 전달하는 톱니바퀴입니다. 바퀴와 함께 사용되는 스프로킷에는 여러 종류가 있으며, 각각 특정 용도에 맞게 설계되었습니다.
1. 롤러 체인 스프로킷:
롤러 체인 스프로킷은 바퀴에 가장 흔하게 사용되는 유형으로, 롤러 체인과 함께 작동하도록 설계되었습니다. 롤러 체인 스프로킷은 체인 롤러의 형상과 일치하는 톱니를 가지고 있어 부드러운 맞물림을 보장하고 스프로킷과 체인 모두의 마모를 줄여줍니다. 자전거, 오토바이, 산업 기계 등 다양한 분야에서 널리 사용됩니다.
2. 소음 저감형 체인 스프로킷:
역치형 체인 스프로킷이라고도 하는 이 스프로킷은 저소음 체인과 함께 작동하도록 설계되었습니다. 저소음 체인은 조용하고 부드럽게 작동하는 톱니형 체인으로, 엔진 및 자동차 시스템의 타이밍 드라이브와 같이 소음 감소가 필수적인 용도에 이상적입니다.
3. 타이밍 벨트 스프로킷:
타이밍 벨트 스프로킷은 내연기관에서 크랭크축과 캠축 사이의 정확한 동기화를 보장하기 위해 타이밍 벨트와 함께 사용됩니다. 스프로킷은 타이밍 벨트의 형상에 맞게 특별히 설계된 톱니를 가지고 있어 정확한 타이밍과 부드러운 움직임을 가능하게 합니다.
4. 아이들러 스프로킷:
아이들 스프로킷은 시스템에서 체인이나 벨트를 안내하고 장력을 유지하는 데 사용됩니다. 아이들 스프로킷 자체는 동력을 전달하지 않지만, 효율적인 동력 전달에 필수적인 적절한 장력과 정렬을 유지하고 체인이나 벨트의 느슨함을 방지하는 데 중요한 역할을 합니다.
5. 용접식 스프로킷:
용접식 스프로킷은 휠 허브 또는 샤프트에 직접 용접하여 안전하고 영구적인 고정을 제공하도록 설계되었습니다. 이러한 스프로킷은 산업 기계 및 장비에 일반적으로 사용됩니다.
6. 이중-단일 스프로킷:
이중 스프로킷(듀플렉스 스프로킷이라고도 함)은 하나의 스프로킷 본체에 두 세트의 톱니가 있습니다. 두 개의 체인을 동일한 속도와 스프로킷 비율로 구동해야 할 때 사용되며, 주로 중장비 및 컨베이어 시스템에서 찾아볼 수 있습니다.
7. 테이퍼락 스프로킷:
테이퍼록 스프로킷은 샤프트에 안전하고 간편하게 장착할 수 있도록 테이퍼형 홈과 키홈 구조로 설계되었습니다. 이러한 스프로킷은 스프로킷의 위치 조정 및 탈착이 빈번한 동력 전달 시스템에 널리 사용됩니다.
스프로킷은 특정 용도의 요구 사항, 체인 또는 벨트 유형, 그리고 원하는 성능 특성에 따라 선택됩니다. 스프로킷의 적절한 선택과 유지 관리는 효율적인 동력 전달을 보장하고 전체 시스템의 수명을 연장하는 데 필수적입니다.
editor by CX 2024-03-26
