Penerangan Produk
Sprockets for Drop Forged Chains
| Chain Model |
Padang (mm) |
Gear Number Z |
D2 (mm) |
D (mm) |
D3 (mm) |
D1 (mm) |
D4 (mm) |
A (mm) |
Number of Bolts |
Bolt Size |
B (mm) |
C (mm) |
| P100 | 100 | 6 | 197.8 | 70 | 105 | 143 | 135 | 83 | 6 | M12 | 16 | 36 |
| 100 | 7 | 228.2 | 70 | 108 | 146 | 173 | 83 | 6 | M12 | 16 | 36 | |
| 100 | 8 | 259.1 | 85 | 144 | 170 | 196 | 83 | 6 | M12 | 16 | 36 | |
| 100 | 9 | 290.4 | 105 | 174 | 200 | 232 | 83 | 6 | M12 | 16 | 36 | |
| 100 | 10 | 321.9 | 105 | 179 | 241.3 | 264 | 83 | 8 | M12 | 16 | 36 | |
| P142 | 142 | 6 | 284 | 85 | 136.5 | 168.3 | 190.5 | 112 | 6 | M12 | 16 | 46 |
| 142 | 7 | 327.3 | 105 | 162 | 200 | 234 | 112 | 6 | M16 | 16 | 46 | |
| 142 | 8 | 371.1 | 115 | 187.3 | 241.3 | 282 | 127 | 8 | M20 | 16 | 46 | |
| 142 | 9 | 415.2 | 150 | 240 | 285.8 | 330 | 127 | 8 | M20 | 16 | 46 | |
| 142 | 10 | 459.5 | 150 | 240 | 285.8 | 330 | 127 | 8 | M20 | 16 | 46 | |
| 142 | 11 | 504 | 170 | 310 | 368.3 | 419 | 150 | 8 | M20 | 16 | 46 | |
| 142 | 12 | 548.6 | 170 | 345 | 415 | 465 | 150 | 8 | M20 | 16 | 46 | |
| 142 | 13 | 593.4 | 170 | 380 | 470 | 521 | 150 | 8 | M20 | 16 | 46 | |
| 142 | 14 | 638.1 | 170 | 380 | 470 | 546 | 150 | 10 | M20 | 16 | 46 | |
| P142H | 142 | 7 | 327.3 | 105 | 162 | 200 | 234 | 127 | 6 | M16 | 18 | 69 |
| 142 | 8 | 371.1 | 115 | 187.3 | 241.3 | 282 | 150 | 8 | M20 | 18 | 69 | |
| 142 | 9 | 415.2 | 150 | 240 | 285.8 | 330 | 150 | 8 | M20 | 18 | 69 | |
| 142 | 10 | 459.5 | 150 | 240 | 285.8 | 330 | 150 | 8 | M20 | 18 | 69 | |
| 142 | 11 | 504 | 170 | 310 | 368.3 | 419 | 150 | 8 | M20 | 18 | 69 | |
| 142 | 12 | 548.6 | 170 | 345 | 415 | 465 | 150 | 8 | M20 | 18 | 69 | |
| 142 | 13 | 593.4 | 170 | 380 | 470 | 520 | 180 | 8 | M20 | 18 | 69 | |
| 142 | 14 | 638.1 | 170 | 380 | 470 | 546 | 180 | 10 | M20 | 18 | 69 |
Trailers for Drop Forged Chains
| Chain Model | Gear Number Z |
D1 (mm) |
D (mm) |
A (mm) |
C (mm) |
| P100 | 6 | 197.8 | 65 | 57 | 35 |
| 7 | 228.2 | 65 | 57 | 35 | |
| 8 | 259.1 | 65 | 57 | 35 | |
| 9 | 290.4 | 65 | 57 | 35 | |
| 10 | 321.9 | 65 | 57 | 35 | |
| P142 | 6 | 284 | 85 | 74 | 45 |
| 7 | 327.3 | 85 | 74 | 45 | |
| 8 | 371.1 | 85 | 77 | 45 | |
| 9 | 415.2 | 115 | 77 | 45 | |
| 10 | 459.5 | 115 | 77 | 45 | |
| 11 | 504 | 115 | 105 | 45 | |
| 12 | 548.6 | 115 | 105 | 45 | |
| 13 | 593.4 | 115 | 120 | 45 | |
| 14 | 638.1 | 115 | 120 | 45 | |
| P142H | 7 | 327.3 | 115 | 110 | 75 |
| 8 | 371.1 | 115 | 110 | 75 | |
| 9 | 415.2 | 115 | 110 | 75 | |
| 10 | 459.5 | 115 | 120 | 75 | |
| 11 | 504 | 140 | 120 | 75 | |
| 12 | 548.6 | 140 | 120 | 75 | |
| 13 | 593.4 | 140 | 120 | 75 | |
| 14 | 638.1 | 140 | 140 | 75 |
Note: Customized sizes and material are available CZPT request
Sprockets for Roller Conveyor Chains
| Model | Pitch(mm) | Gear Number Z |
d1 (mm) |
d (mm) |
D (mm) |
D1 (mm) |
A (mm) |
B (mm) |
| 66.675 | 66.675 | 6 | 22.23 | 133.41 | 40 | 75 | 80 | 22.8 |
| 66.675 | 7 | 22.23 | 153.74 | 40 | 75 | 80 | 22.8 | |
| 66.675 | 8 | 22.23 | 174.31 | 50 | 100 | 100 | 22.8 | |
| 66.675 | 9 | 22.23 | 195.04 | 50 | 100 | 100 | 22.8 | |
| 66.675 | 10 | 22.23 | 215.87 | 60 | 110 | 100 | 22.8 | |
| 66.675 | 11 | 22.23 | 236.78 | 60 | 110 | 100 | 22.8 | |
| 66.675 | 12 | 22.23 | 257.74 | 60 | 110 | 100 | 22.8 | |
| 100 | 100 | 8 | 36 | 261.44 | 60 | 110 | 100 | 33.2 |
| 100 | 9 | 36 | 292.52 | 70 | 120 | 100 | 33.2 | |
| 100 | 10 | 36 | 323.77 | 70 | 120 | 100 | 33.2 |
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The full range of our conveyor products:
| Pakej Pengangkutan: | Pallet |
|---|---|
| Spesifikasi: | Drop Forged Chain Sprockets, Roller Chain Sprocket |
| Trademark: | Yutung |
| Asal: | China |
| Sampel: |
US$ 10/Piece
1 Keping (Pesanan Minimum) | |
|---|
| Penyesuaian: |
Tersedia
| Permintaan Tersuai |
|---|
Ensuring Proper Alignment between a Wheel and its Corresponding Sprocket
Proper alignment between a wheel and its corresponding sprocket is crucial for the smooth and efficient operation of the wheel sprocket system. Misalignment can lead to increased wear, noise, and reduced performance. Here are some steps to ensure proper alignment:
- Use Precision Components: Ensure that both the wheel sprocket are high-quality, precision-manufactured components that meet the required specifications. Using well-machined components will aid in achieving better alignment.
- Check Axle Alignment: Make sure the axle or shaft on which the wheel sprocket are mounted is straight and properly aligned. Any misalignment in the axle can lead to misalignment of the wheel sprocket.
- Proper Mounting: Ensure that the wheel sprocket are securely and correctly mounted on the axle or shaft. Use appropriate fasteners and tightening techniques to prevent any movement or shifting during operation.
- Check for Parallelism: The axes of the wheel sprocket should be parallel to each other. Measure the distance between the axes at multiple points to verify parallel alignment.
- Use Alignment Tools: Alignment tools, such as laser alignment systems, can be employed to accurately align the wheel sprocket. These tools can help identify and correct misalignments effectively.
- Check Tension and Tensioner Alignment: If a tensioner is used in the system, ensure that it is properly aligned and applying the right tension to the chain or belt. Incorrect tension can cause misalignment.
- Regular Maintenance: Implement a regular maintenance schedule to check and adjust alignment as needed. Regular inspections can help identify and address alignment issues before they cause significant problems.
- Monitor Performance: Keep an eye on the performance of the wheel sprocket system. Unusual noises, vibrations, or signs of wear can indicate misalignment and should be investigated promptly.
Proper alignment is essential for the long-term performance and reliability of the wheel sprocket system. By following these steps and conducting regular maintenance, you can ensure that the wheel sprocket work together harmoniously, providing efficient power transmission and minimizing wear and tear.
Extending the Lifespan of a wheel sprocket Assembly
To ensure a long lifespan for your wheel sprocket assembly, consider the following maintenance and operational practices:
- Regular Lubrication: Apply the appropriate lubricant to the sprocket teeth and chain or belt regularly. Lubrication reduces friction, wear, and the likelihood of premature failure.
- Proper Tension: Maintain the correct tension in the chain or belt to prevent excessive stress and wear. Follow the manufacturer’s guidelines for tensioning.
- Penjajaran: Ensure precise alignment between the wheel sprocket. Misalignment can cause accelerated wear and increase the risk of failure.
- Inspections: Regularly inspect the wheel, sprocket, chain, or belt for signs of wear, damage, or fatigue. Replace any worn-out or damaged components promptly.
- Cleanliness: Keep the wheel sprocket assembly clean from dirt, debris, and contaminants that can contribute to wear and corrosion.
- Correct Usage: Operate the machinery within the recommended speed, load, and temperature limits specified by the manufacturer.
- Training and Operator Awareness: Ensure that equipment operators are properly trained to use the machinery correctly and are aware of maintenance procedures.
- Use Quality Components: Invest in high-quality wheels, sprockets, chains, or belts from reputable suppliers to improve durability and reliability.
- Replace Components in Sets: When replacing parts, consider replacing the entire set (e.g., chain and sprockets) to maintain uniform wear and performance.
- Address Vibration Issues: Excessive vibration can accelerate wear. Investigate and address any vibration problems promptly.
By following these practices, you can significantly extend the lifespan of your wheel sprocket assembly, reduce downtime, and enhance the overall efficiency and safety of your machinery.
Kelebihan Menggunakan Konfigurasi Sproket Roda
Menggunakan konfigurasi gegancu roda untuk penghantaran kuasa menawarkan beberapa kelebihan berbanding kaedah lain. Berikut adalah beberapa faedah utama:
1. Penghantaran Kuasa yang Cekap:
Perhimpunan gegancu roda menyediakan kaedah yang sangat cekap untuk menghantar kuasa antara aci dengan kehilangan tenaga yang minimum. Gigi gegancu dijalin dengan pautan rantai atau gigi gegancu lain, memastikan penglibatan positif yang mengurangkan gelinciran dan memaksimumkan pemindahan kuasa.
2. Kebolehgunaan:
Roda dan gegancu boleh didapati dalam pelbagai saiz, konfigurasi dan bahan, menjadikannya komponen yang sangat versatil untuk aplikasi yang berbeza. Ia boleh menampung pelbagai keperluan kelajuan dan tork, menjadikannya sesuai untuk pelbagai sistem mekanikal.
3. Reka Bentuk Padat:
Reka bentuk padat pemasangan gegancu roda membolehkan pemasangan yang menjimatkan ruang dalam jentera. Susunan komponen yang sepusat meminimumkan keseluruhan jejak, menjadikannya sesuai untuk aplikasi dengan ruang terhad.
4. Kawalan Kelajuan Tepat:
Dengan memilih gegancu dengan bilangan gigi yang berbeza, nisbah gear boleh dilaraskan dengan mudah untuk mencapai kawalan kelajuan yang tepat dalam aci pemacu. Tahap kawalan ini penting untuk banyak aplikasi, seperti sistem penghantar, di mana kelajuan yang berbeza diperlukan untuk proses yang berbeza.
5. Kapasiti Tork Tinggi:
Sistem gegancu roda boleh mengendalikan beban tork yang tinggi, menjadikannya sesuai untuk aplikasi tugas berat. Kapasiti tork yang tinggi ini amat bermanfaat dalam persekitaran perindustrian di mana beban besar perlu dialihkan atau diangkat.
6. Operasi yang Lancar dan Senyap:
Apabila dilincirkan dan diselenggara dengan betul, interaksi antara gegancu dan rantai atau gegancu lain menghasilkan operasi yang lancar dan senyap. Ini menjadikan sistem gegancu roda lebih baik dalam aplikasi yang mana pengurangan hingar adalah penting.
7. Pemasangan dan Penyelenggaraan Mudah:
Memasang pemasangan gegancu roda agak mudah, dan ia memerlukan penyelenggaraan yang minimum apabila digunakan dengan betul. Pelinciran berkala dan pelarasan ketegangan biasanya semua yang diperlukan untuk memastikan sistem berjalan lancar.
8. Sesuai untuk Aplikasi Berkelajuan Tinggi:
Konfigurasi gegancu roda sangat sesuai untuk aplikasi berkelajuan tinggi di mana tali sawat atau gear mungkin tidak begitu praktikal disebabkan oleh batasan dalam keupayaan kelajuan.
Secara ringkasnya, konfigurasi gegancu roda menawarkan transmisi kuasa yang cekap, fleksibiliti, kekompakan, kawalan kelajuan yang tepat, kapasiti tork yang tinggi, operasi yang lancar dan kemudahan pemasangan dan penyelenggaraan. Kelebihan ini menjadikannya pilihan yang popular dalam pelbagai sistem mekanikal dan aplikasi perindustrian.
editor by CX 2023-07-28
