وصف المنتج
Sprockets for Drop Forged Chains
| Chain نموذج |
يقذف (mm) |
Gear Number Z |
D2 (mm) |
D (mm) |
D3 (mm) |
D1 (mm) |
D4 (mm) |
A (mm) |
Number of Bolts |
Bolt Size |
B (mm) |
C (mm) |
| P100 | 100 | 6 | 197.8 | 70 | 105 | 143 | 135 | 83 | 6 | M12 | 16 | 36 |
| 100 | 7 | 228.2 | 70 | 108 | 146 | 173 | 83 | 6 | M12 | 16 | 36 | |
| 100 | 8 | 259.1 | 85 | 144 | 170 | 196 | 83 | 6 | M12 | 16 | 36 | |
| 100 | 9 | 290.4 | 105 | 174 | 200 | 232 | 83 | 6 | M12 | 16 | 36 | |
| 100 | 10 | 321.9 | 105 | 179 | 241.3 | 264 | 83 | 8 | M12 | 16 | 36 | |
| P142 | 142 | 6 | 284 | 85 | 136.5 | 168.3 | 190.5 | 112 | 6 | M12 | 16 | 46 |
| 142 | 7 | 327.3 | 105 | 162 | 200 | 234 | 112 | 6 | M16 | 16 | 46 | |
| 142 | 8 | 371.1 | 115 | 187.3 | 241.3 | 282 | 127 | 8 | M20 | 16 | 46 | |
| 142 | 9 | 415.2 | 150 | 240 | 285.8 | 330 | 127 | 8 | M20 | 16 | 46 | |
| 142 | 10 | 459.5 | 150 | 240 | 285.8 | 330 | 127 | 8 | M20 | 16 | 46 | |
| 142 | 11 | 504 | 170 | 310 | 368.3 | 419 | 150 | 8 | M20 | 16 | 46 | |
| 142 | 12 | 548.6 | 170 | 345 | 415 | 465 | 150 | 8 | M20 | 16 | 46 | |
| 142 | 13 | 593.4 | 170 | 380 | 470 | 521 | 150 | 8 | M20 | 16 | 46 | |
| 142 | 14 | 638.1 | 170 | 380 | 470 | 546 | 150 | 10 | M20 | 16 | 46 | |
| P142H | 142 | 7 | 327.3 | 105 | 162 | 200 | 234 | 127 | 6 | M16 | 18 | 69 |
| 142 | 8 | 371.1 | 115 | 187.3 | 241.3 | 282 | 150 | 8 | M20 | 18 | 69 | |
| 142 | 9 | 415.2 | 150 | 240 | 285.8 | 330 | 150 | 8 | M20 | 18 | 69 | |
| 142 | 10 | 459.5 | 150 | 240 | 285.8 | 330 | 150 | 8 | M20 | 18 | 69 | |
| 142 | 11 | 504 | 170 | 310 | 368.3 | 419 | 150 | 8 | M20 | 18 | 69 | |
| 142 | 12 | 548.6 | 170 | 345 | 415 | 465 | 150 | 8 | M20 | 18 | 69 | |
| 142 | 13 | 593.4 | 170 | 380 | 470 | 520 | 180 | 8 | M20 | 18 | 69 | |
| 142 | 14 | 638.1 | 170 | 380 | 470 | 546 | 180 | 10 | M20 | 18 | 69 |
Trailers for Drop Forged Chains
| Chain Model | Gear Number Z |
D1 (mm) |
D (mm) |
A (mm) |
C (mm) |
| P100 | 6 | 197.8 | 65 | 57 | 35 |
| 7 | 228.2 | 65 | 57 | 35 | |
| 8 | 259.1 | 65 | 57 | 35 | |
| 9 | 290.4 | 65 | 57 | 35 | |
| 10 | 321.9 | 65 | 57 | 35 | |
| P142 | 6 | 284 | 85 | 74 | 45 |
| 7 | 327.3 | 85 | 74 | 45 | |
| 8 | 371.1 | 85 | 77 | 45 | |
| 9 | 415.2 | 115 | 77 | 45 | |
| 10 | 459.5 | 115 | 77 | 45 | |
| 11 | 504 | 115 | 105 | 45 | |
| 12 | 548.6 | 115 | 105 | 45 | |
| 13 | 593.4 | 115 | 120 | 45 | |
| 14 | 638.1 | 115 | 120 | 45 | |
| P142H | 7 | 327.3 | 115 | 110 | 75 |
| 8 | 371.1 | 115 | 110 | 75 | |
| 9 | 415.2 | 115 | 110 | 75 | |
| 10 | 459.5 | 115 | 120 | 75 | |
| 11 | 504 | 140 | 120 | 75 | |
| 12 | 548.6 | 140 | 120 | 75 | |
| 13 | 593.4 | 140 | 120 | 75 | |
| 14 | 638.1 | 140 | 140 | 75 |
Note: Customized sizes and material are available CZPT request
Sprockets for Roller Conveyor Chains
| نموذج | Pitch(mm) | Gear Number Z |
d1 (mm) |
d (mm) |
D (mm) |
D1 (mm) |
A (mm) |
B (mm) |
| 66.675 | 66.675 | 6 | 22.23 | 133.41 | 40 | 75 | 80 | 22.8 |
| 66.675 | 7 | 22.23 | 153.74 | 40 | 75 | 80 | 22.8 | |
| 66.675 | 8 | 22.23 | 174.31 | 50 | 100 | 100 | 22.8 | |
| 66.675 | 9 | 22.23 | 195.04 | 50 | 100 | 100 | 22.8 | |
| 66.675 | 10 | 22.23 | 215.87 | 60 | 110 | 100 | 22.8 | |
| 66.675 | 11 | 22.23 | 236.78 | 60 | 110 | 100 | 22.8 | |
| 66.675 | 12 | 22.23 | 257.74 | 60 | 110 | 100 | 22.8 | |
| 100 | 100 | 8 | 36 | 261.44 | 60 | 110 | 100 | 33.2 |
| 100 | 9 | 36 | 292.52 | 70 | 120 | 100 | 33.2 | |
| 100 | 10 | 36 | 323.77 | 70 | 120 | 100 | 33.2 |
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The full range of our conveyor products:
| Transport Package: | Pallet |
|---|---|
| Specification: | Drop Forged Chain Sprockets, Roller Chain Sprocket |
| Trademark: | Yutung |
| Origin: | الصين |
| أمثلة: |
US$ 10/Piece
قطعة واحدة (الحد الأدنى للطلب) | |
|---|
| التخصيص: |
متاح
| طلب مخصص |
|---|
ضمان المحاذاة الصحيحة بين العجلة والترس المقابل لها
يُعدّ التوافق الصحيح بين العجلة والترس المقابل لها أمرًا بالغ الأهمية لضمان سلاسة وكفاءة عمل نظام العجلة والترس. قد يؤدي عدم التوافق إلى زيادة التآكل والضوضاء وانخفاض الأداء. إليك بعض الخطوات لضمان التوافق الصحيح:
- استخدم مكونات دقيقة: تأكد من أن كلا ترس العجلة مصنوعان من مكونات عالية الجودة ودقيقة التصنيع، وتفيان بالمواصفات المطلوبة. استخدام مكونات مصنعة بدقة عالية سيساعد في تحقيق محاذاة أفضل.
- فحص محاذاة المحور: تأكد من أن المحور أو العمود الذي تُركّب عليه تروس العجلة مستقيم ومُحاذٍ بشكل صحيح. أي خلل في محاذاة المحور قد يؤدي إلى خلل في محاذاة تروس العجلة.
- التركيب الصحيح: تأكد من تثبيت ترس العجلة بإحكام وبشكل صحيح على المحور أو العمود. استخدم أدوات التثبيت المناسبة وتقنيات الربط الصحيحة لمنع أي حركة أو انزلاق أثناء التشغيل.
- تحقق من التوازي: يجب أن تكون محاور ترس العجلة متوازية. قِس المسافة بين المحاور عند نقاط متعددة للتأكد من التوازي.
- استخدم أدوات المحاذاة: يمكن استخدام أدوات المحاذاة، مثل أنظمة المحاذاة بالليزر، لمحاذاة ترس العجلة بدقة. وتساعد هذه الأدوات في تحديد وتصحيح حالات عدم المحاذاة بفعالية.
- فحص الشد ومحاذاة جهاز الشد: إذا تم استخدام جهاز شد في النظام، فتأكد من محاذاته بشكل صحيح وتطبيقه الشد المناسب على السلسلة أو الحزام. قد يؤدي الشد غير الصحيح إلى عدم المحاذاة.
- الصيانة الدورية: قم بتطبيق جدول صيانة دوري لفحص وضبط المحاذاة حسب الحاجة. تساعد عمليات الفحص الدورية في تحديد ومعالجة مشاكل المحاذاة قبل أن تتسبب في مشاكل كبيرة.
- مراقبة الأداء: راقب أداء نظام تروس العجلات. قد تشير الأصوات غير المعتادة أو الاهتزازات أو علامات التآكل إلى وجود خلل في المحاذاة، ويجب فحصها على الفور.
يُعدّ الضبط الصحيح أساسيًا لأداء نظام تروس العجلات وموثوقيته على المدى الطويل. باتباع هذه الخطوات وإجراء الصيانة الدورية، يمكنك ضمان عمل تروس العجلات بتناغم، مما يوفر نقلًا فعالًا للطاقة ويقلل من التآكل.
Extending the Lifespan of a wheel sprocket Assembly
To ensure a long lifespan for your wheel sprocket assembly, consider the following maintenance and operational practices:
- Regular Lubrication: Apply the appropriate lubricant to the sprocket teeth and chain or belt regularly. Lubrication reduces friction, wear, and the likelihood of premature failure.
- Proper Tension: Maintain the correct tension in the chain or belt to prevent excessive stress and wear. Follow the manufacturer’s guidelines for tensioning.
- تنسيق: Ensure precise alignment between the wheel sprocket. Misalignment can cause accelerated wear and increase the risk of failure.
- Inspections: Regularly inspect the wheel, sprocket, chain, or belt for signs of wear, damage, or fatigue. Replace any worn-out or damaged components promptly.
- Cleanliness: Keep the wheel sprocket assembly clean from dirt, debris, and contaminants that can contribute to wear and corrosion.
- Correct Usage: Operate the machinery within the recommended speed, load, and temperature limits specified by the manufacturer.
- Training and Operator Awareness: Ensure that equipment operators are properly trained to use the machinery correctly and are aware of maintenance procedures.
- Use Quality Components: Invest in high-quality wheels, sprockets, chains, or belts from reputable suppliers to improve durability and reliability.
- Replace Components in Sets: When replacing parts, consider replacing the entire set (e.g., chain and sprockets) to maintain uniform wear and performance.
- Address Vibration Issues: Excessive vibration can accelerate wear. Investigate and address any vibration problems promptly.
By following these practices, you can significantly extend the lifespan of your wheel sprocket assembly, reduce downtime, and enhance the overall efficiency and safety of your machinery.
Advantages of Using a wheel sprocket Configuration
Using a wheel sprocket configuration for power transmission offers several advantages over other methods. Here are some key benefits:
1. Efficient Power Transmission:
The wheel sprocket assembly provide a highly efficient method of transmitting power between shafts with minimal energy loss. The teeth of the sprocket mesh with the links of the chain or the teeth of another sprocket, ensuring a positive engagement that reduces slippage and maximizes power transfer.
2. Versatility:
Wheels and sprockets are available in various sizes, configurations, and materials, making them highly versatile components for different applications. They can accommodate a wide range of speed and torque requirements, making them suitable for various mechanical systems.
3. Compact Design:
The compact design of wheel sprocket assemblies allows for space-saving installations in machinery. The concentric arrangement of the components minimizes the overall footprint, making it ideal for applications with limited space.
4. Precise Speed Control:
By selecting sprockets with different numbers of teeth, the gear ratio can be easily adjusted to achieve precise speed control in the driven shaft. This level of control is essential for many applications, such as conveyor systems, where different speeds are required for different processes.
5. High Torque Capacity:
wheel sprocket systems can handle high torque loads, making them suitable for heavy-duty applications. This high torque capacity is especially beneficial in industrial settings where large loads need to be moved or lifted.
6. Smooth and Quiet Operation:
When properly lubricated and maintained, the interaction between the sprocket and the chain or other sprockets results in smooth and quiet operation. This makes wheel sprocket systems preferable in applications where noise reduction is important.
7. Easy Installation and Maintenance:
Installing a wheel sprocket assembly is relatively straightforward, and they require minimal maintenance when used correctly. Periodic lubrication and tension adjustments are typically all that is needed to keep the system running smoothly.
8. Suitable for High-Speed Applications:
wheel sprocket configurations are well-suited for high-speed applications where belts or gears may not be as practical due to limitations in speed capabilities.
In summary, the wheel sprocket configuration offers efficient power transmission, versatility, compactness, precise speed control, high torque capacity, smooth operation, and ease of installation and maintenance. These advantages make it a popular choice in a wide range of mechanical systems and industrial applications.
editor by CX 2023-07-28
