⚙ Overview — Assembly Line Conveyor Sprockets
Assembly line conveyors are the backbone of modern manufacturing, moving components seamlessly between workstations. At the heart of every reliable conveyor chain drive is a high-quality sprocket — the toothed wheel that engages the roller chain and translates motor torque into smooth, continuous linear motion.
At एवर-पावर ऑस्ट्रेलिया स्पॉकेट्स कंपनी लिमिटेड, we manufacture conveyor sprockets specifically rated for the repetitive, high-cycle demands of Australian production lines. Whether your facility assembles automotive parts in Melbourne, electronics in Sydney, or food products in Brisbane, our sprockets deliver consistent engagement, low-noise operation, and extended service intervals that keep your throughput targets on track.
हमारा assembly line sprockets are available in ANSI and BS/ISO standards, single through triple strand configurations, and with finished bore, taper bore, or QD bushing hubs — giving you drop-in compatibility with virtually every conveyor drive on the Australian market.
🔧 Technical Specifications
| पैरामीटर | मानक रेंज | कस्टम रेंज |
|---|---|---|
| चेन पिच | 3/8″ – 2″ (ANSI 35–160) | Up to 3″ pitch |
| दांतों की संख्या | 9 – 120 teeth | Up to 200 teeth |
| Strand Configuration | सिंगल / डबल / ट्रिपल | Quad available |
| Hub Style | Type A / B / C / QD / Taper | Weld-on hub |
| Bore Diameter | 10 mm – 80 mm | 150 मिमी तक |
| सामग्री | C45 Carbon Steel | SS304 / SS316 / Nylon |
| Hardness (Teeth) | HRC 40–50 (Induction) | Through-hardened HRC 55 |
| सतह का उपचार | Black Oxide / Zinc Plated | Nickel / Chrome / Dacromet |
| Pitch Circle Dia. | 30 mm – 900 mm | Up to 1500 mm |
| दांतों की प्रोफाइल | आईएसओ 606 / एएनएसआई बी29.1 | Modified profile |
| Max. Operating Speed | Up to 1,200 RPM | High-speed balanced |
| Operating Temp. | -20 °C to +150 °C | Up to +300 °C (alloy) |
| कीवे | DIN 6885 Standard | Double keyway / spline |
| Set Screw | M6 – M12 Grade 12.9 | Socket head cap |
| Weight Range | 0.2 kg – 45 kg | Up to 120 kg |
| बोर सहनशीलता | एच7 | एच6 परिशुद्धता |
| Runout (TIR) | ≤ 0.05 मिमी | ≤ 0.02 मिमी |
| तन्यता ताकत | ≥ 600 एमपीए | ≥ 900 MPa (alloy) |
| थकान जीवन | ≥ 15,000 घंटे निरंतर | ≥ 25,000 घंटे |
| पैकेजिंग | Anti-rust oil + poly bag | Custom labelling / OEM box |
⭐ Performance Advantages
✅ Our Sprockets
• CNC-hobbed teeth with ≤ 0.05 mm runout — silent, vibration-free chain engagement at high line speeds.
• Induction-hardened tooth tips (HRC 45) with tough core — resists wear without brittle fracture.
• 100% dimensionally inspected; full traceability to raw-material heat number.
• Pre-applied anti-rust coating for Australia’s humid coastal shipping conditions.
❌ Inferior Sprockets
• Sand-cast teeth with visible burrs — noisy operation, accelerated chain wear.
• No heat treatment — soft teeth mushroom quickly, causing chain skip.
• Inconsistent bore sizing forces on-site reaming, wasting hours of downtime.
• No corrosion protection; surface rust within weeks in tropical Queensland.
⚙ How Conveyor Sprockets Work
In a typical assembly line conveyor, an electric gearmotor outputs torque to a drive shaft. Mounted on that shaft is the drive sprocket, which meshes with the rollers of a precision roller chain. As the sprocket rotates, its teeth sequentially engage and release the chain links, converting rotational motion into the linear travel of the conveyor belt or slat top chain.
A second idler (tail) sprocket at the opposite end maintains chain tension and guides the return strand. Together, the drive and idler sprockets define the conveyor’s effective length and ensure the chain tracks straight without derailing.
Key locations: Drive sprocket at the motor/gearbox end; idler sprocket at the tensioning/tail end. Purpose: Transmit torque, maintain chain tension, and guarantee consistent conveyor speed for synchronised assembly.
🔗 Compatibility Information
| Chain Standard | Pitch Sizes | Compatible Brands* |
|---|---|---|
| ANSI Roller Chain | 25, 35, 40, 50, 60, 80, 100, 120, 140, 160 | Rexnord, Tsubaki, Renold, Donghua |
| BS/ISO Roller Chain | 06B, 08B, 10B, 12B, 16B, 20B, 24B, 28B, 32B | Renold, iwis, Sedis, Diamond |
| Double Pitch Chain | C2040, C2050, C2060, C2080 | Rexnord, KMC, HKK |
*Brand names referenced solely for cross-referencing convenience. Ever-Power Australia Sprockets Co., Ltd. is not affiliated with these brands.
📈 Conveyor Speed Quick-Reference
Estimate your line speed: Line Speed (m/min) = Teeth × Pitch (m) × RPM.
| दाँत | आवाज़ का उतार-चढ़ाव | आरपीएम | m/min |
|---|---|---|---|
| 17 | 1/2″ | 60 | 12.95 |
| 21 | 3/4″ | 45 | 18.00 |
| 25 | 1″ | 30 | 19.05 |
📚 Quick Selection Guide
| Step | What to Determine | How to Find It |
|---|---|---|
| 1 | Chain pitch & standard | Stamped on chain side plate (e.g. “60” or “12B”) |
| 2 | Number of teeth | Count existing teeth or check OEM drawing |
| 3 | Number of strands | Inspect chain: simplex, duplex, or triplex |
| 4 | Bore size and keyway | Measure shaft diameter; note keyway dims |
| 5 | Hub type | Check mounting space; QD preferred for easy maintenance |
Not sure? Send a photo via हमारा संपर्क पृष्ठ for free engineer cross-referencing.
🛠 Installation Steps
- Lock-out / Tag-out: Disconnect power per AS/NZS 4024.
- Release Chain Tension: Loosen tail-end take-up bolts.
- Remove Old Sprocket: Loosen set screws, slide bushing off shaft. Clean shaft seat.
- Inspect Shaft: Check for scoring, corrosion, keyway damage. Confirm H7 tolerance.
- Fit New Sprocket: Align keyway, hand-tighten bushing bolts in star pattern.
- Align Sprockets: Straightedge across drive and idler; ≤ 0.5 mm per 300 mm span.
- Tension Chain: Adjust take-up for 2% sag on slack side.
- Torque Set Screws: Per bushing spec; apply thread locker where vibration exists.
- Lubricate: Apply ISO VG 100 chain oil to joints and teeth.
- Test Run: Low speed 5 min, check noise/tracking, ramp to full speed.
🚧 Troubleshooting
Chain skips teeth
कारण: Worn teeth or chain stretch > 3%. हल करना: Replace sprocket and chain together.
Excessive noise
कारण: Misalignment or poor lubrication. हल करना: Re-align sprockets, re-lubricate.
Uneven tooth wear
कारण: Angular misalignment or shaft deflection. हल करना: Check shaft straightness with dial indicator.
Chain rides high on teeth
कारण: Chain elongation beyond limit. हल करना: Measure over 10 pitches; replace if > 1.5% for critical drives.
Hub loosens on shaft
कारण: Insufficient torque or worn keyway. हल करना: Re-torque or switch to taper-lock bushing.
📑 Case Studies — Engineer’s Field Notes
Melbourne, VIC — Automotive Assembly Plant
Application: 120 m slat-chain conveyor, ANSI 80 duplex, 3-shift operation. Chain skip every 6 weeks with previous sprockets.
समाधान: Induction-hardened 21T duplex sprockets (Type B, 45 mm bore). Chain skip eliminated; maintenance interval 6× longer.
“We cut unplanned downtime by 70%. The tooth finish is noticeably superior.” — Maintenance Manager
Sydney, NSW — Electronics Assembly
Application: PCB transport conveyor, ANSI 40 single-strand, ≤ 0.02 mm TIR required.
समाधान: CNC-finished 17T Type A sprockets with H6 bore. Passed vibration audit first install.
“Zero rejects since installation — sprocket precision is a significant factor.” — Process Engineer
Brisbane, QLD — Food Conveyor Upgrade
Application: Stainless wash-down conveyor, BS 12B. Carbon-steel sprockets corroded in 8 weeks.
समाधान: SS304 electropolished sprockets. Zero corrosion after 12 months of daily chemical wash.
“Finally a sprocket that survives our sanitation protocol.” — Plant Engineer
Adelaide, SA — Beverage Bottling Line
Application: High-speed bottle conveyor, 200 bottles/min, ANSI 60. Vibration at peak speed.
समाधान: Balanced 25T hardened sprockets. Vibration −60%; throughput increased to 230 bottles/min.
“Higher throughput, less noise — operators noticed immediately.” — Production Supervisor
Perth, WA — Mining Equipment Assembly
Application: Pallet conveyor, 500 kg loads, ANSI 120 triple-strand, extreme dust.
समाधान: Through-hardened 19T triple sprockets, Dacromet coated. Chain life: 4 months → 14 months.
“Handles the dust and load without complaint. Excellent value.” - रखरखाव नियोजक
❓ Frequently Asked Questions
What is the lead time for standard conveyor sprockets?
Stock sprockets (ANSI 40–80, 15–25T) ship from our Australian warehouse in 2–3 business days. Custom: 2–4 weeks.
Can you supply finished bores and keyways?
Yes. Specify shaft diameter, keyway dimensions, and set-screw preference at order time.
Do you offer volume pricing?
Tiered pricing for 50+ pieces. एक उद्धरण का अनुरोध करें.
Replace chain with sprocket?
If chain elongation exceeds 1.5% (precision) or 3% (general), replace both simultaneously.
Food-grade material options?
AISI 304/316 stainless, FDA-compliant Nylon 66, and acetyl (POM) for direct food-contact conveyors.
Can you replicate a worn sample?
Yes. Send us the sample or detailed measurements and we reverse-engineer it.
Warranty coverage?
12-month warranty against manufacturing defects. Extended terms for bulk OEM contracts.
Coastal installation treatment?
Dacromet or zinc-nickel plating for salt-air, or SS316 for maximum corrosion resistance.
Compatible with TableTop chains?
Yes. Provide chain model number for exact fit confirmation.
OEM branding available?
Full OEM/ODM: custom engraving, branded packaging, tailored documentation.
🔗 Related — Transmission Chains
Pair your sprockets with our premium transmission roller chains — ANSI and BS/ISO standard, heat-treated and pre-stretched for minimal initial elongation.
📋 Certifications & Standards
✅ आईएसओ 9001:2015 — Quality Management | ✅ एएनएसआई बी29.1 / आईएसओ 606 — Tooth profile | ✅ डीआईएन 8187/8188 — Chain-sprocket interchangeability | ✅ AS 2614 — Conveyor safety | ✅ RoHS compliant | ✅ CE Marking available | ✅ EN 10204 3.1 mill certificates supplied.
🏭 Why Ever-Power Australia Sprockets Co., Ltd.?
We are a specialist sprocket manufacturer with over 20 years of production experience and a dedicated export team serving Australia. Our 25,000 m² factory houses 60+ CNC centres, automated heat-treatment furnaces, and a climate-controlled inspection lab. We have supplied sprockets to 50+ countries and maintain Australian warehouse stock for rapid turnaround. Full OEM capability — custom profiles, surface treatments, private-label packaging.
📞 Partner With Us Today
Ready to eliminate conveyor downtime?
We manufacture sprockets, chains, gears, and complete power-transmission components — all under one roof. From single replacements to full OEM runs, Ever-Power Australia Sprockets Co., Ltd. delivers quality, speed, and competitive pricing.
