China Professional High Quality Chain Wheel Sprocket Carbon Steel and Stainless Steel Roller Chain Sprocket

Product Description

High Quality Chain Wheel Sprocket Carbon Steel and Stainless Steel Roller Chain Sprocket

We are main suppliers of all kind of Special chain wheel, standard and special chain wheel sprocket, industry sprocket, industrial chains sprocket, chain sprockets, wheel, sprockets wheel, sprocket, motorcycle wheel, special sprockets, agricultural sprocket, auto sprocket, car sprocket, agricultural sprocket, truck sprockets, stainless steel sprocket, crank wheel, double sprockets and so on. OEM customer welcomed!
Our sprocket is produced by CNC machine and quality well controlled
Each kind of standard sprocket products
1. Rang of product
03/04/05B/06B/08B/10B/12B/16B/20B/24B/28B/32B
25/35/40/41/50/60/80/100/120/140/160/180/200/240
2. Max. Processing diameter: ø =1450mm
The series of finished-bore sprockets
1. Rang of products
06B/08B/10B/12B/16B/20B/
35/40/41//50/60/80/100/120/140/160
2. Max. Processing diameter: ø =1450mm
Taper bore sprocket of BTL series
1. Rang of product
06B/08B/10B/12B/16B/20B
35/40/41//50/60/80/100/120/140/160
2. Max. Processing diameter: ø =1450mm.
Max. Coordinated taper bush: 8065
Taper bore sprocket of QTL serie
1. Rang of products
35/40/41//50/60/80/100/120/140/160/200
2. Max. Processing diameter: ø =1450mm.
Max. Coordinated QD cover: N
STL taper bore sprockets
1. Rang of products
35/40/41//50/60/80/100/120/140/160/200
2. Max. Processing diameter: ø =1450mm.
Max. Coordinated Browning cover: U2
Molten sprocket wheel
1. Rang of products
06B/08B/10B/12B/16B/20B/24B(technological-bore & BTL taper bore)
We feel honoured to offer made to order product.
2. Max. Processing diameter: ø =1450mm. Max. Coordinated taper
Bush: 5050
3. Max. Weight of the casting 2000kg.
Coarse pitch conveyor sprocket
1. Rang of product
P50/P75/P100/P50.8
BTL taper bore sprocket of standard series
1. Rang of product
06B/08B/10B/12B/16B/20B
35/40/50/60/80/100/120/140/160
Flat-top conveyor sprockets
1. Rang of product
P 1/2″
Idle gear
1. Rang of products
06B/08B/10B/12B/16B
35/40/41/50/60/80
Worm wheels &Worms
1. Rang of product( Module M1M3, Pressure angle20°
2. Rang of product( diametral pitch 4DP16PD,
Pressure angle14.5°
Cylindrical spur gear
1. Rang of product( Module M1M6, Pressure angle20° Pierce
2. Rang of product( diametral pitch 4DP16PD, Pressure angle20° /14.5° . CZPT taper bore
Straight bevel gear
1. Rang of product( Module M1.5M5, Pressure angle20° Pierce
2. Rang of product( diametral pitch 4DP16PD, Pressure angle20° /14.5° CZPT taper bore

Material C45, A3, 40Cr, 20CrMnTi, 42CrMo, copper, stainless steel and so on as per your request
process Machined,Forged or casting
Heat treatment High frequency quenching, heat treatment, hardened teeth
Surface treatment Blacking, galvanization, chroming, electrophoresis, color painting, or customer requirement
Performance High precision, high wear resistance, low noise, smooth and steady, high strength
Model number Standard or nonstandard (single duplex and triple) 25B, 35B, 40B, 41B,50B, 60B, 80B, 100B, 120B, 140B, 160B,180B,200B,240B
Payment,minimum order and delivery T/T ,LC, Delivery time is Negotiation
Packaging Inner plastic bag and outer carton box or customer requirement.

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Standard Or Nonstandard: Standard
Application: Machinery, Industry
Hardness: Hardened
Manufacturing Method: Cut Gear
Toothed Portion Shape: Spur Gear
Material: Alloy Steel
Samples:
US$ 60/Piece
1 Piece(Min.Order)

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Request Sample

Customization:
Available

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Customized Request

wheel sprocket

Factors Affecting the Efficiency of a wheel sprocket Setup

Several factors can influence the efficiency of a wheel sprocket system in power transmission and motion control applications. These factors should be carefully considered and optimized to ensure the system’s overall effectiveness and performance:

  • 1. Friction: Friction between the wheel, sprocket, and the chain or belt can lead to energy losses. Using high-quality materials and lubrication can help reduce friction and improve efficiency.
  • 2. Alignment: Proper alignment between the wheel and the sprocket is critical. Misalignment can cause increased wear, noise, and reduced efficiency. Regular maintenance and alignment checks are essential.
  • 3. Tension: The correct tension in the chain or belt is crucial for efficient power transmission. Too loose or too tight tension can lead to performance issues and premature wear.
  • 4. Material and Design: The choice of materials for the wheel sprocket, as well as their design, can impact efficiency. High-quality materials and well-engineered components reduce wear and improve overall system performance.
  • 5. Load Distribution: Uneven load distribution across the wheel sprocket can lead to localized wear and decreased efficiency. Ensuring proper load distribution helps maintain uniform wear and power transmission.
  • 6. Environmental Factors: Harsh environmental conditions, such as dust, moisture, and extreme temperatures, can affect the efficiency of the system. Choosing suitable materials and implementing protective measures can mitigate these effects.
  • 7. Maintenance: Regular maintenance, including lubrication, inspection, and timely replacement of worn components, is vital for the long-term efficiency of the system.
  • 8. Speed and Torque: The operating speed and torque requirements of the application should be considered when selecting the appropriate wheel sprocket size and specifications.
  • 9. Chain or Belt Type: Different types of chains or belts, such as roller chains, silent chains, or toothed belts, have varying efficiencies. Choosing the right type for the specific application is crucial.
  • 10. System Integration: The wheel sprocket system should be integrated correctly with other components in the machinery to ensure smooth operation and minimal energy losses.

By carefully considering and optimizing these factors, it is possible to improve the efficiency of the wheel sprocket system, leading to reduced energy consumption, less wear and tear, and overall better performance.

wheel sprocket

Load-Carrying Capacities of wheel sprocket Combinations

The load-carrying capacity of a wheel sprocket assembly depends on various factors, including the material, size, and design of both the wheel sprocket. Here are some common types of wheel sprocket combinations and their load-carrying capacities:

  • Steel Wheel with Steel Sprocket: This combination offers high load-carrying capacity and is commonly used in heavy-duty applications. Steel wheels can handle substantial loads, and when paired with steel sprockets, the assembly can withstand even higher forces.
  • Nylon Wheel with Steel Sprocket: Nylon wheels are known for their lightweight and durable nature. When combined with steel sprockets, they provide a good load-carrying capacity while reducing the overall weight of the assembly.
  • Polyurethane Wheel with Steel Sprocket: Polyurethane wheels offer excellent wear resistance and are suitable for medium to heavy loads. When paired with steel sprockets, this combination can handle moderate to high load capacities.
  • Rubber Wheel with Cast Iron Sprocket: Rubber wheels are known for their shock-absorbing properties and are often used in applications requiring vibration dampening. When used with cast iron sprockets, this combination can handle medium loads.
  • Plastic Wheel with Plastic Sprocket: This combination is suitable for light-duty applications where lower loads are expected. Plastic wheels and sprockets are often used in applications that require low friction and quiet operation.
  • Custom wheel sprocket Combinations: In some cases, custom wheel sprocket combinations are designed to meet specific load-carrying requirements. These combinations can be tailored to suit the application’s unique demands.

It’s important to note that load-carrying capacities also depend on other factors, such as the type of bearing used in the wheel, the shaft material, and the overall design of the mechanical system. Engineers should carefully consider the intended application, operating conditions, and safety factors when selecting the appropriate wheel sprocket combination to ensure optimal performance and longevity of the system.

wheel sprocket

Types of Sprockets Used with Wheels

In mechanical systems, sprockets are toothed wheels that mesh with a chain or a belt to transmit rotational motion and power. There are several types of sprockets used with wheels, each designed for specific applications:

1. Roller Chain Sprockets:

These are the most common type of sprockets used with wheels and are designed to work with roller chains. Roller chain sprockets have teeth that match the profile of the chain’s rollers, ensuring smooth engagement and reducing wear on both the sprocket and the chain. They are widely used in bicycles, motorcycles, and industrial machinery.

2. Silent Chain Sprockets:

Also known as inverted-tooth chain sprockets, these sprockets are designed to work with silent chains. Silent chains are toothed chains that run quietly and smoothly, making them ideal for applications where noise reduction is essential, such as timing drives in engines and automotive systems.

3. Timing Belt Sprockets:

Timing belt sprockets are used with timing belts to ensure precise synchronization between the crankshaft and camshaft in internal combustion engines. They have specially designed teeth that fit the profile of the timing belt, allowing for accurate timing and smooth motion.

4. Idler Sprockets:

Idler sprockets are used to guide and tension chains or belts in a system. They do not transmit power themselves but play a crucial role in maintaining proper tension and alignment, which is essential for efficient power transmission and to prevent chain or belt slack.

5. Weld-On Sprockets:

Weld-on sprockets are designed to be welded directly onto a wheel hub or shaft, providing a secure and permanent attachment. They are commonly used in industrial machinery and equipment.

6. Double-Single Sprockets:

Double-single sprockets, also known as duplex sprockets, have two sets of teeth on one sprocket body. They are used when two separate chains need to be driven at the same speed and with the same sprocket ratio, often found in heavy-duty applications and conveyor systems.

7. Taper-Lock Sprockets:

Taper-lock sprockets are designed with a taper and keyway to provide a secure and easy-to-install connection to the shaft. They are widely used in power transmission systems, where sprocket positioning and removal are frequent.

Each type of sprocket is selected based on the specific application’s requirements, chain or belt type, and the desired performance characteristics. Proper selection and maintenance of sprockets are essential for ensuring efficient power transmission and extending the life of the entire system.

China Professional High Quality Chain Wheel Sprocket Carbon Steel and Stainless Steel Roller Chain Sprocket  China Professional High Quality Chain Wheel Sprocket Carbon Steel and Stainless Steel Roller Chain Sprocket
editor by CX 2024-03-26